Core Competencies

From 3D Printing to Quality Control

We rely on additive technologies and efficient manufacturing processes:
From 3D sand printing to precision casting and CNC machining –
fast processes, precise manufacturing, and accurate quality
control for complex components in record time.

Core Competencies

From 3D Printing to Quality Control

We rely on additive technologies and efficient manufacturing processes: From 3D sand printing to precision casting and CNC machining – fast processes, precise manufacturing, and accurate quality control for complex components in record time.

Innovative Manufacturing Technologies

Using 3D sand printing, precision casting, and CNC machining, we produce even the most complex components in record time and with the highest quality.

  • Secure handling and processing of your data.

  • Simulation and optimization of component geometries.

  • Rapid production of high-precision sand cores.

  • Up to 50% reduction in production time

  • Manufacturing of components with complex geometries and tight tolerances.

  • Collaboration with leading foundries to ensure optimal quality.

  • Precise machining of even the most intricate components and geometries.

  • Verification using high-precision CMM measuring systems.

innoCast stands for innovative technologies such as 3D sand printing, precision casting, and CNC machining.innoCast stands for innovative technologies such as 3D sand printing, precision casting, and CNC machining.

Digital. Precise. Efficient. That’s innoCast

Digital Competence and Optimized Engineering

At innoCast, we rely on digital competence as the key to success. Intelligent planning and control systems enhance efficiency and productivity in all processes. With digital simulations and precise measurements, we ensure the highest quality and guarantee optimal results.

We handle and optimize your CAD design data and, if needed, offer comprehensive engineering and project management. Already in the design phase, we analyze important component properties, such as stress distribution, simulate the casting process, and adjust the geometries when necessary – ensuring precise and accurate results.

3D Printing for Molds and Cores: Fast and Precise

Complex Geometries – Precise and Efficient with Powerful 3D Sand Printers

While conventional methods often take weeks to produce model plates or core boxes, we print even complex sand molds directly from digital data in the shortest time. Our powerful 3D sand printers enable the fast and precise production of complex geometries – efficient and without long lead times.

3D printing not only saves time but also offers unlimited design freedom, allowing for the creation of complex components that are often not achievable with traditional methods. For precision casting, we print highly accurate PMMA models that ensure exact results and maximum reproducibility.

We meet challenging requirements, such as undercuts in turbine blades, by combining proven methods with 3D printing. The result: precision, efficiency, and quality.

Processes We Use in 3D Printing

Selective Laser Sintering (SLS):

With EOS machines, we produce precise polystyrene models for investment casting.

Binder Jetting for PMMA Models:

Voxeljet machines create larger PMMA models with fine surfaces, ideal for investment casting.

Binder Jetting for Sand Molds:

With ExOne machines, we print sand molds for large parts and small series – precise and efficient.

Precision and Sand Casting: Variety and Precision

A Key Factor for Efficiency and Quality in the Process Chain

innoCast stands for precision and the highest quality in casting. We take care of the entire process up to the finished form and work with reliable partners who are among the leading foundries. Our partners guarantee top-quality results and on-time delivery – Just in Time.

Through close coordination during the design phase and the technical expertise of our partners, we avoid errors and delays. Every phase of the casting process is tailored to your requirements to ensure maximum efficiency and precision.

Depending on the component complexity and surface quality requirements, we select the appropriate casting method – whether investment casting with ceramic molds for the highest precision or sand casting for larger structures. The melting process is carried out with modern medium-frequency furnaces to ensure the highest quality.

Finished Product in Just 10 Days

Data transfer and CAD design

3D printing of cores and molds

Casting process, rough and fine finishing

5-axis machining

CMM measurement, component inspection

Precision Machining

Perfection through 5-Axis CNC Technology

Mechanical machining is an essential part of innoCast’s services. Using efficient machining technologies, we produce ready-to-install steel components and handle even highly complex component geometries with tailored solutions.

Thanks to optimized processes, advanced programming systems, and a high degree of automation, we guarantee consistently high quality, short lead times, and competitive prices. Our machine fleet includes powerful 5-axis milling machines and precise CNC lathes that meet a wide range of requirements and enable efficient machining of complex components.

The 5-axis machining at innoCast requires in-depth expertise and delivers excellent results – perfect for demanding and complex components.

Quality Control

Highest Standards for Your Components

Customer satisfaction is our top priority. Therefore, we ensure firstclass quality and maximum efficiency through comprehensive testing processes. All finished cast parts undergo a visual inspection, a chemical material analysis, and a surface defect check using penetrant testing.

A central focus is the precise component verification using CMM (Coordinate Measuring Machine) systems. With 3D coordinate measuring devices and 3D articulated measuring arms, we check the component geometry with the highest precision. This enables us to reliably meet both standard and customer-specific requirements.

Certification according to DIN EN ISO 9001:2015 highlights innoCast’s commitment to the highest quality standards and continuous improvements – ensuring components that meet the highest quality demands.

You can download our certificate as a PDF here:

innoCast – Your Flexible Partner for Small Series and Tailored Solutions

From raw material to finished product:

We offer the entire process chain – efficient, precise, and flexible.

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